Over the years, Mould Manufacture factory had the opportunity to work with many companies on specific projects. These case studies highlight the benefits of working with a custom plastic injection molder:
Plastic Injection Molded Residential Window Hardware
When this major door and window company contracted The Rodon Group, they were using hardware that was manufactured in-house for their residential windows. Unfortunately, their tools weren't good enough to produce exceptional results, and the quality of their products was diminished.
We redesigned the tooling to create a high-quality design at a lower price point, and, with our advanced 46 to 233 ton Nissei presses, held a tight tolerance of ± 0.005" on parts ranging from 3/8" diameter to 4" square in size, and 0.03 grams to 20 grams in weight. In addition, accuracy and quality were verified via first piece and in-production inspections. Plastic Injection Molded Point-of-Purchase Display Components
For this company in the POP display industry, our value-added services helped them save money over the life of their products, which included pegboard hooks, shelf dividers, and product stops. We designed and built molds around a variety of pre-designed parts, and the upfront costs of high-production injection molding with tight tolerances were mitigated over time because these items were made from high-quality materials and built for long-lasting performance. We built the molds with electrical discharge machining, an advanced process that allowed us to keep tolerances of ±.005" with a highly polished finish.
Plastic Injection Molded Polystyrene Diagnostic Kit for the Medical Industry
Using 177-ton Nissei hydraulic presses equipped with a visual inspection system, we created a lateral flow in-vitro diagnostic test cartridge for a medical equipment manufacturer. These medium-impact polystyrene cartridges weighed eight grams with dimensions of 5/16" x 7/8" x 3 ¾" and a matte finish. With careful design and fabrication, we were able to offer a higher-quality component at a lower cost and part weight.
Plastic Injection Molded Custom Beverage Cap for the Food/Beverage Industry
This client had originally gone offshore for cap manufacturing to take advantage of low costs, but it resulted in a sub-par product that wasn't meeting the client's expectations. They needed a cost-effective solution and fast. The required hot roller process is not inexpensive, but we were able to leverage our experience and available equipment to offset that investment and create a high-quality cap.
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