A New Way to Test Body Armor

Scientists at the National Institute of Standards and Technology (NIST) have developed a new way to investigate the high-performance fibers used in modern body armor. Described in the Journal of Polymer Science, the research may help increase confidence in the apparel that protects military units, police departments and public figures from gunfire. It may also lead to the development of new, lighter weight materials for body armor in the future.To get more news about best bullet proof vest, you can visit bulletproofboxs.com official website.

High-performance polymer fibers have been used in ballistics applications for more than 40 years. Traditionally, these fibers are woven together into a fabric and then layered 15-20 times over to make a vest with a thickness of anywhere from about 6 to 13 millimeters (a quarter to half an inch). Although effective at stopping or slowing down bullets, users have sometimes found these vests, which are worn either under or over clothing, to be heavy and bulky—akin to wearing 15 to 20 shirts at once on a hot summer day. Many would like a more comfortable alternative.

The testing of soft body armor has been a big concern because the deployment of a new kind of fiber—believed to be superior to the previous material—unexpectedly failed in 2003, resulting in the death of a police officer. That and other incidents prompted a 2005 recall of some of the vests made with the new material.

Although the performance of these vests was superior when they were fresh out of the box and in pristine condition, tests later showed that the mechanical properties of the fibers inside the vests began to deteriorate after a few months of normal wear. The new vests were eventually removed from market entirely and the manufacturer was sued by the Department of Justice (DOJ).

The DOJ enlisted NIST to help evaluate the problem and determine why these vests were failing. As the nation’s measurement lab, NIST researchers are especially qualified to develop ways to characterize both the fibers and their eventual deterioration.

“The fibers in these ballistic applications cannot fail [in the field], period,” said Gale Holmes, a materials research engineer at NIST. “But previously, we had no way to know if they were changing over time as people were wearing and using them.”

The ideal mechanical properties for these vests and other gear include a combination of high stiffness, large tensile strength, and a significant strain-to-failure in order to absorb the impact of the bullet. Initial work by Holmes revealed that the natural creasing and folding that a vest would normally encounter while in use led to a significant degradation of these critical mechanical properties, especially in humid environments.

While the degradation in the mechanical properties was self-evident, what was missing was an analytical technique to characterize the structural or chemical differences in the fibers that would account for their loss in performance. Although there is no material that could be completely “bulletproof” in every circumstance, researchers did want a way to characterize materials for their varying ability to mitigate a bullet’s impact, especially after field use.