Mechanical conveying equipment like belt conveyers, screw conveyers, bucket elevators, and goods lifts have traditionally been used to handle solid, granular, and powdered materials.

With the assistance of air or an inert gas traveling through a closed pipeline, this more recent idea enables the solids to become airborne and fluid. The closed pipeline conveying made the idea very appealing, and over the past three decades, the majority of industries have adopted it for the pneumatic handling of solids.

At the design stage, air volumes and pressures are applied based on the product's characteristics. The systems are classified according to these parameters as either a Dilute / Lean Phase Conveying System or a Dense Phase Conveying System.

Dense Phase Conveying System manufacturers in India-Prochem

We use cutting-edge technology to manufacture pneumatic conveying systems in Ahmedabad, the business capital of Gujarat, where we are a leading Indian manufacturer. TECHFLOW is one of the most trusted and dependable names in Gujarat when it comes to high-quality pneumatic conveying systems.

Techflow is one of the trailblazer producers of Thick Stage Conveying Frameworks in India. Pneumatic transporters, material transporters, and foundry sand transporters are all other names for dense phase conveying systems. Using compressed air, this powder conveying system moves the material from its source to multiple or one locations. When compared to the LEAN phase system, this method uses higher pressure and uses less air volume per kilogram of weight conveyed. Solids in powder structure have a more prominent fluidisability consequently the equivalent is conveyed with this sort of powder-conveying framework. The term "DENSE PHASE" refers to the pipeline's air-flowing denser solid component.

In India, the Dense Phase Pneumatic Conveying System is further classified as Plug Type and Continuous Type based on how the solids move through the pipe.

Dry compressed air is used as the primary moving force because this kind of conveying requires medium to high pressures.

Dense Phase Conveying System manufacturers in India-Prochem

Conveying velocities are designed to be less than 5 meters per second. Anyway, beginning tensions at times surpass 3 to 4 Bar planned comparable with the distances to be conveyed and framework obstruction. The throughput requirements dictate the pipe diameters, which are nevertheless relatively smaller.

The powder material is received and transported in a pressure vessel. The conveying air is vented out with the help of a terminal pulse-jet filter. A set of compressed air valves and sensor systems come assembled on most vessels. An isolating dome valve acts as a barrier between the vessel and a primary storage feed hopper. To control the Filling and Conveying cycles, an electrical control panel with a PLC program is provided.

Powders, pellets, granules, flakes, and other dry bulk resources are conveyed through a surrounded pipeline in dense phase conveying. Compressed air is used in this system to distribute resources at low velocity and high pressure from a pressure vessel to a pipeline (where the product and the air are separated through a filter). Most of the time, a dense phase system is needed for abrasive, friable, or mixed materials. The delivery process for the products being transported is quite gentle.